AV 700 – Automatic rotating arm pallet wrapper
Fully automatic rotating arm wrapper, for high performances.
Monolithic structure
Smaller overall size
High performances
Fully automatic
The AV 700 automatic pallet wrapper is simple, rugged and with excellent technical features to deliver high performances.
The monolithic structure minimises assembly costs (the machine is shipped fully assembled) and overall dimensions.
All operations are automated and no manual procedures are required.
Alarm functions include:
- film breakage
- end of film
Suitable for in-line installation downstream of an automatic palletiser.
Technical data
WRAPPING
Wrapping of the palletised load guarantees:
Stability of palletised load during transport and storage.
Protection of palletised load from damage from knocks and collisions.
Protection from damp and rain thanks to hooding (optional).
SAFETY DEVICES
Complete with perimeter guards and intrinsic safety devices compliant with international safety regulations.
GENERAL CHARACTERISTICS
FRAME
Rugged steel frame (monolithic structure).
ROTARY ARM
Rotary arm supporting the wrapping reel.
For the very best performances, rotation speed is controlled by a variable frequency drive (inverter) enabling adjustment of:
- acceleration ramp (start-up)
- deceleration ramp (cycle end)
- wrapping speed.
REEL HOLDER DEVICE
Reel holder device, mounted on the rotary arm, designed for simple, quick replacement, to minimise machine downtimes.
FILM TENSION CONTROL
Film tension control with precise, constant adjustment.
REEL RAISING AND LOWERING
Variable speed reel raising and lowering (with inverter) for adjustment of wrapping “spiral” (film overlap %).
AUTOMATIC PALLET HEIGHT DETECTION PHOTOCELL
Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.
FILM RETAINER AND CUTTING CLAMP
Film retainer and cutting clamp for automatic gripping of leading edge and cutting on completion of procedure.
PNEUMATIC BRUSH
Pneumatic brush installed on palletised load roller conveyor for perfect adherence of end of reel, avoiding “tail end” effect.
PLC PROGRAMMABLE CONTROLLER
Operations controlled via programmable controller (PLC), which also provides integration with upstream machine (palletiser).
TOP 601 - AUTOMATIC PALLET HOODING MACHINE
The TOP 601 can also be retrofitted to complete the AV 700 pallet wrapper.
The pallet hooding machine consists of a device to be incorporated in the structure of the AV 700 wrapper.
This exclusive feature allows costs to be kept down without precluding the possibility of a future implementations.
PROTEZIONE SUPERIORE DEL PALLET
The top of the pallet is protected through application of a protective hood.
Film Lifting
Hood
Film Lowering
GRUPPO PORTA-BOBINA DEL FILM
For quick, easy changing, the reel stand is about 800 mm above floor level (the natural working position corresponding to the height of the full pallet).
Raising and lowering is electric, powered by a geared motor.
There is a reel end alarm.
TECHNICAL SPECIFICATIONS
- Film on reel
- Max. diameter 250 mm
- Max. width 1950 mm
- Film thickness 80/120 microns
- Autonomy 150 pallets (*)
(*) Data vary depending on type of film used and palletised load dimensions.
FILM PULLING , CUTTER BLADE AND PHOTOCELL
Film pulling and application clamps. The film (hood) is pulled horizontally by a set of clamps, which grip the leading edge and place it on top of the full pallet.
Cutter blade. Once unwound, the film is cut by a pneumatically operated longitudinal blade.
Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.
1) Film reel
2) Idle rollers
3) Film pressers
4) Cutter blade
5) Clamp which grips film and places it on the pallet
Vertically mobile bearing structure (automatically raised and lowered depending on full pallet dimensions)
OPTIONAL
FEED ROLLER BED WITH MOTORISED ROLLERS
Feed roller bed with motorised rollers, complete with photocell for full pallet detection.
WRAPPED PALLET PARKING ROLLER BED
Wrapped pallet parking roller bed (with idle or motorised rollers depending on plant requirements).
Feed roller bed with motorised rollers, complete with photocell for full pallet detection and stopping of upstream machinery when holding space is full.
PNEUMATIC FULL PALLET LIFTING DEVICE
Pneumatic full pallet lifting device to enable complete wrapping of the base.
■ Base
■ Pantograph lifting structure
■ Rack structure for lifting pallets
FILM PRE-STRETCHING
Film pre-stretching to 200% (*) before application (particularly recommended for lightweight, fragile palletised loads, it also allows use of a maxi-reel to increase operating autonomy).
1) Film reel
2) Friction roller
3) Motorised roller
4) Idle roller
5) Bearing structure
STRETCHING
PRE-STRETCHING
TECHNICAL FEATURES
MAX PALLETISABLE LOAD
1,4 x 1,2 x 2 (h) m
2000 kg
ARM ROTATION SPEED
average 10-11 rpm
max 20 rpm
FILM ON REEL
- Max. diameter 250 mm (Stretching)
- Max. height 500 mm
- Film thickness 20/30 microns
- Autonomy 70/80 pallets (*)
- Maxi-reel diam. 350 mm Pre-stretching) for autonomy of 125 pallets (*)
CHOICE OF 5 WRAPPING CYCLES
- 2 default
- 3 customisable to individual preferences
PALLET HEIGHT ABOVE FLOOR
500 mm (Variable from 470 mm to 550 mm)
(*) Data vary depending on type of film used and palletised load dimensions.
DOWNLOAD PDF FOLDER
Wrapping
WRAPPING
Wrapping of the palletised load guarantees:
Stability of palletised load during transport and storage.
Protection of palletised load from damage from knocks and collisions.
Protection from damp and rain thanks to hooding (optional).
Safety devices
SAFETY DEVICES
Complete with perimeter guards and intrinsic safety devices compliant with international safety regulations.
General characteristics
GENERAL CHARACTERISTICS
FRAME
Rugged steel frame.
TURNTABLE BASE
Turntable base complete with motorised roller bed for automatic full pallet positioning and removal, designed to ensure palletised load stability even at the highest wrapping speeds..
ROTATION SPEED
Speed is controlled by a variable frequency drive (inverter).
REEL STAND
Reel stand designed for simple, quick replacement, to minimise machine downtimes.
FILM TENSION CONTROL
Film tension control with precise, constant adjustment.
REEL RAISING AND LOWERING
Variable speed reel raising and lowering (with inverter) for adjustment of wrapping “spiral” (film overlap %).
AUTOMATIC PALLET HEIGHT DETECTION PHOTOCELL
Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.
RETAINER AND CUTTING CLAMP
Film retainer and cutting clamp for automatic gripping of leading edge.
PNEUMATIC ARM
Pneumatic arm for perfect adherence of end of reel, avoiding “tail end” effect.
PROGRAMMABLE CONTROL UNIT
Programmable control unit (PLC) for control and integration with upstream machine (palletiser).
Hooding machine
TOP 601 - AUTOMATIC PALLET HOODING MACHINE
The TOP 601 can also be retrofitted to complete the AV 700 pallet wrapper.
The pallet hooding machine consists of a device to be incorporated in the structure of the AV 700 wrapper.
This exclusive feature allows costs to be kept down without precluding the possibility of a future implementations.
PROTEZIONE SUPERIORE DEL PALLET
The top of the pallet is protected through application of a protective hood.
Film Lifting
Hood
Film Lowering
GRUPPO PORTA-BOBINA DEL FILM
For quick, easy changing, the reel stand is about 800 mm above floor level (the natural working position corresponding to the height of the full pallet).
Raising and lowering is electric, powered by a geared motor.
There is a reel end alarm.
TECHNICAL SPECIFICATIONS
- Film on reel
- Max. diameter 250 mm
- Max. width 1950 mm
- Film thickness 80/120 microns
- Autonomy 150 pallets (*)
(*) Data vary depending on type of film used and palletised load dimensions.
FILM PULLING , CUTTER BLADE AND PHOTOCELL
Film pulling and application clamps. The film (hood) is pulled horizontally by a set of clamps, which grip the leading edge and place it on top of the full pallet.
Cutter blade. Once unwound, the film is cut by a pneumatically operated longitudinal blade.
Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.
1) Film reel
2) Idle rollers
3) Film pressers
4) Cutter blade
5) Clamp which grips film and places it on the pallet
Vertically mobile bearing structure (automatically raised and lowered depending on full pallet dimensions)
Optional
OPTIONAL
FEED ROLLER BED WITH MOTORISED ROLLERS
Feed roller bed with motorised rollers, complete with photocell for full pallet detection.
WRAPPED PALLET PARKING ROLLER BED
Wrapped pallet parking roller bed (with idle or motorised rollers depending on plant requirements).
Feed roller bed with motorised rollers, complete with photocell for full pallet detection and stopping of upstream machinery when holding space is full.
PNEUMATIC FULL PALLET LIFTING DEVICE
Pneumatic full pallet lifting device to enable complete wrapping of the base.
■ Base
■ Pantograph lifting structure
■ Rack structure for lifting pallets
FILM PRE-STRETCHING
Film pre-stretching to 200% (*) before application (particularly recommended for lightweight, fragile palletised loads, it also allows use of a maxi-reel to increase operating autonomy).
1) Film reel
2) Friction roller
3) Motorised roller
4) Idle roller
5) Bearing structure
STRETCHING
PRE-STRETCHING
Technical features
TECHNICAL FEATURES
MAX PALLETISABLE LOAD
1,4 x 1,2 x 2 (h) m
2000 kg
ARM ROTATION SPEED
average 10-11 rpm
max 20 rpm
FILM ON REEL
- Max. diameter 250 mm (Stretching)
- Max. height 500 mm
- Film thickness 20/30 microns
- Autonomy 70/80 pallets (*)
- Maxi-reel diam. 350 mm Pre-stretching) for autonomy of 125 pallets (*)
CHOICE OF 5 WRAPPING CYCLES
- 2 default
- 3 customisable to individual preferences
PALLET HEIGHT ABOVE FLOOR
500 mm (Variable from 470 mm to 550 mm)
(*) Data vary depending on type of film used and palletised load dimensions.
Download pdf
DOWNLOAD PDF FOLDER
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