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SUPERFORMA FFS – Horizontal packaging machine for PE bags

SUPERFORMA FFS

SUPERFORMA FFS – The Form Fill & Seal packaging machine for the highest productivity.

SUPERFORMA FFS is the Form Fill & Seal packaging machine designed in three different models for medium, high, and very high capacities.

The SUPERFORMA Form Fill & Seal packaging machine has limited dimensions in order to occupy little space, optimize the functional areas, and allow multiple system solutions.

The SUPERFORMA FFS Form Fill & Seal packaging machines, in addition to guaranteeing the highest productivity, are simple, efficient, and easy to operate. They also offer high autonomy to reduce machine downtime for the replacement of the reel.

N

Ideal for granular products and pellet packaging

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Perfect for 10 to 50 kg packs

Technical data

Technical data

Value at 360°
Benefits

BENEFITS

UNSTOPPABLE

The robust design ensures continuous operation up to three shifts.

Unstoppable

ULTRA FAST

The work cycle never falls below 4 seconds in order to ensure maximum efficiency.

  • Lower machine stress
  • Lesser discarded bags
  • Lesser machine downtime
Ultra fast
Ultra fast
General characteristics

GENERAL CHARACTERISTICS

QUICK AND EASY CHANGE OF THE REEL

Using a forklift, the operator places the reel complete with support shaft, near the loading area (1)

Then, using the lever placed on the side of the machine, the two arms are raised and transport the reel to the working position (2 - 3 - 4).

Quick and easy change of the reel
Using a forklift, the operator places the reel complete with support shaft, near the loading area
Then, using the lever placed on the side of the machine, the two arms are raised and transport the reel to the working position
Then, using the lever placed on the side of the machine, the two arms are raised and transport the reel to the working position
Then, using the lever placed on the side of the machine, the two arms are raised and transport the reel to the working position

UNWINDING OF THE FILM INCLUDING CUTTING AND SEALING OF THE BOTTOM OF THE BAG

Unwinding of the film including  cutting and sealing of the bottom of the bag

PUNCHING OF THE BAG TO RELEASE THE AIR FROM THE INSIDE

Punching of the bag to release the air from the inside

STEP BY STEP SHIFTING OF THE BAG WITH A PENDULAR MOTION

Step by step shifting  of the bag with a pendular motion

FILLING MOUTH WITH SUCTION CUPS FOR THE OPENING OF THE EMPTY BAG

Filling mouth with suction cups  for the opening of the empty bag

SEALING OF THE FULL BAG’S MOUTH USING “IMPULSE” SEALING BARS

Sealing of the full bag’s mouth using  “impulse” sealing bars

K WELDING (OPTIONAL)

In order to obtain a very compact bag, K welding of the edges of the bag can be used.

In this way the head and bottom profiles of the full bag will be perfectly squared.

This operation is performed with the use of additional sealing bars positioned before the forming phase.

K welding (optional)
Models

MODELS

SUPERFORMA FFS 900
PACKAGING MACHINE WITH A SINGLE REEL

SUPERFORMA FFS 900
SUPERFORMA FFS 900
SUPERFORMA FFS 900

One reel only.
Compact and reliable, easy to use.
Opening side doors for an easy access.

 FEATURES
Bags in 1 hour: 900
Machine Autonomy 2ʰ 45ᵐ

SUPERFORMA FFS 900
900 bags/h – Functional Cycle

SUPERFORMA FFS 900
SUPERFORMA FFS 900
SUPERFORMA FFS 900

SUPERFORMA FFS 1400
PACKAGING MACHINE WITH TWO REELS

SUPERFORMA FFS 1400
SUPERFORMA FFS 1400
SUPERFORMA FFS 1400

The first and only Form Fill & Seal packaging machine in the world with two bagging spouts.
To guarantee high capacities while maintaining a relaxed machine cycle.
Two bags simultaneously are the secret of this uniqueness.

 FEATURES
Bags in 1 hour: 1400
Machine Autonomy: 3ʰ 45ᵐ

SUPERFORMA FFS 1400
1400 bags/h – Functional Cycle

SUPERFORMA FFS 1400
SUPERFORMA FFS 1400
SUPERFORMA FFS 1400

SUPERFORMA FFS 2400
PACKAGING MACHINE WITH THREE REELS

SUPERFORMA FFS 2400
SUPERFORMA FFS 2400

The Masterpiece!
Three reels ensure autonomy for over 3 working hours, eliminating the downtimes for the replacement of the consumable…and not only!

A TECHNOLOGY UNIQUE IN THE WORLD

The very high capacities of 2400 bags/hour do not affect the cycle which remains of 4.5 seconds (three bags simultaneously). With this technology, unique in the world, the machine stress is overcome.

 FEATURES
Bags in 1 hour: 2400
Machine Autonomy: 3ʰ 15ᵐ

SUPERFORMA FFS 2400
2400 bags/h – Functional Cycle

SUPERFORMA FFS 2400
SUPERFORMA FFS 2400
Peculiarities

PECULIARITIES

1

EXCELLENT PERFORMANCE

  • Accurate weights thanks to the reliable weighers made in Paglierani, a world leading company for almost a century. The MID. approved weighers ensure precision +/-0.1 % sigma 2.
  • Precise and quick bag forming.
  • Fast and perfect welding of the bag’s edges.
  • Safe and precise movements.

Each movement is controlled in its extension avoiding mechanical interference and cycle phase shifting.

2

EFFICIENCY CLOSE TO 100%

The robustness of the structure, the work cycle, the components, the “proven design”, and Paglierani’s secular experience allow surprising efficiencies to be achieved.

While ensuring the maximum capacity in bags/ hour, the work cycle is “calm”, i.e. not stressed.

The work cycle of every SUPERFORMA FFS packing machine model never falls below 4 seconds, in order to ensure maximum efficiency while avoiding discarded bags and machine downtime.

3

DIMENSIONS (FLOOR SPACE)

Small dimensions that allow multiple system solutions.

4

ACCESSIBILITY FOR MAINTENANCE

The design of the SUPERFORMA FFS packaging machine, in its 3 models, is such as to make every point of the machine easily accessible, thus facilitating the maintenance.

5

WORK AUTONOMY

Unique in the world, the SUPERFORMA FFS packaging machines guarantee autonomy for over 3 full working hours (and more) without having to replace the reel.

6

GUARANTEED OPERATION

Guaranteed operation in case of “breakdown” or maintenance.
For the SUPERFORMA FFS 1400 and SUPERFORMA FFS 2400 models it is possible to produce with a reduced cycle, avoiding machine downtime.

7

REMOTE SERVICE

The sensors allow remote access for remote service.

8

DIGITIZATION

The SUPERFORMA FFS packaging machines can communicate with your computer systems to obtain traceability and all information regarding production, waste, etc.

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