AV 500 – Automatic rotating pallet wrapper

Fully automatic rotating pallet wrapper for medium throughput rates.

N

Medium throughputs

N

Fully automatic

N

Wrapped pallet removal in-line or at 90 degrees

The AV 500 provides a fully automated wrapping process with medium production rates.
All operations are automatic, with no manual procedures required.
The alarms provided are:

  • film breakage
  • end of film

Suitable for in-line installation downstream of an automatic palletiser.
The rotating base allows full pallet removal both in-line and at 90 degrees.

Technical data

Technical data

WRAPPING

Wrapping of the palletised load guarantees:

Stability of palletised load during transport and storage.

Protection of palletised load from damage from knocks and collisions.

Protection from damp and rain thanks to hooding (optional).

SAFETY DEVICES

Intrinsic safety devices and perimeter guards compliant with international safety regulations.

GENERAL CHARACTERISTICS

FRAME

Rugged steel frame.

TURNTABLE BASE

Turntable base complete with motorised roller bed for automatic full pallet positioning and removal, designed to ensure palletised load stability even at the highest wrapping speeds..

ROTATION SPEED
Speed is controlled by a variable frequency drive (inverter).

REEL STAND

Reel stand designed for simple, quick replacement, to minimise machine downtimes.

FILM TENSION CONTROL

Film tension control with precise, constant adjustment.

REEL RAISING AND LOWERING

Variable speed reel raising and lowering (with inverter) for adjustment of wrapping “spiral” (film overlap %).

AUTOMATIC PALLET HEIGHT DETECTION PHOTOCELL

Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.

RETAINER AND CUTTING CLAMP

Film retainer and cutting clamp for automatic gripping of leading edge.

PNEUMATIC ARM

Pneumatic arm for perfect adherence of end of reel, avoiding “tail end” effect.

PROGRAMMABLE CONTROL UNIT

Programmable control unit (PLC) for control and integration with upstream machine (palletiser).

TOP 601 - AUTOMATIC PALLET HOODING MACHINE

The TOP 601 can also be retrofitted to complete the AV 500 pallet wrapper.

The pallet hooding machine consists of a free-standing frame which can be installed in front of the AV 500 pallet wrapper.

This exclusive feature allows costs to be kept down without precluding the possibility of future adoption.

TOP PALLET PROTECTION

The top of the pallet is protected through application of a protective hood.

Film Lifting

Hood

Film Lowering

REEL STAND

For quick, easy changing, the reel stand is about 800 mm above floor level (the natural working position corresponding to the height of the full pallet). Raising and lowering is electric, powered by a geared motor.
There is a reel end alarm.

TECHNICAL SPECIFICATIONS

  • Film on reel
  • Max. diameter 250 mm
  • Max. width 1950 mm
  • Film thickness 80/120 microns
  • Autonomy 150 pallets (*)

(*) data vary depending on type of film used and palletised load dimensions.

FILM PULLING , CUTTER BLADE AND PHOTOCELL

Film pulling and application clamps. The film (hood) is pulled horizontally by a set of clamps, which grip the leading edge and place it on top of the full pallet.

Cutter blade. Once unwound, the film is cut by a pneumatically operated longitudinal blade.

Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.

1) Film reel
2) Idle rollers
3) Film pressers

4) Cutter blade
5) Clamp which grips film and places it on the pallet

6) Vertically mobile bearing structure (automatically raised and lowered depending on full pallet dimensions)

OPTIONAL

FEED ROLLER BED WITH MOTORISED ROLLERS

Feed roller bed with motorised rollers, complete with photocell for full pallet detection.

WRAPPED PALLET PARKING ROLLER BED

Wrapped pallet parking roller bed (with idle or motorised rollers depending on plant requirements).

Feed roller bed with motorised rollers, complete with photocell for full pallet detection and stopping of upstream machinery when holding space is full.

FILM PRE-STRETCHING

Film pre-stretching to 200% (*) before application (particularly recommended for lightweight, fragile palletised loads, it also allows use of a maxi-reel to increase operating autonomy).

1) Film reel
2) Friction roller
3) Motorised roller
4) Idle roller
5) Bearing structure

STRETCHING

PRE-STRETCHING

TECHNICAL FEATURES

MAX PALLETISABLE LOAD

1,4 x 1,2 x 2 (h) m
2000 kg

TABLE ROTATION SPEED

Carousel mean rotation speed 7-8 rpm
Up to 12 rpm

FILM ON REEL

  • Max. diameter 250 mm (Stretching)
  • Max. height 500 mm
  • Film thickness 20/30 microns
  • Autonomy 70/80 pallets (*)
  • Maxi-reel diam. 350 mm (Pre-stretching) for autonomy of 125 pallets (*)

CHOICE OF 5 WRAPPING CYCLES

  • 2 default
  • 3 customisable to individual preferences

PALLET HEIGHT ABOVE FLOOR

500 mm

(*) Data vary depending on type of film used and palletised load dimensions.

DOWNLOAD PDF FOLDER

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Wrapping

WRAPPING

Wrapping of the palletised load guarantees:

Stability of palletised load during transport and storage.

Protection of palletised load from damage from knocks and collisions.

Protection from damp and rain thanks to hooding (optional).

Safety devices

SAFETY DEVICES

Intrinsic safety devices and perimeter guards compliant with international safety regulations.

General characteristics

GENERAL CHARACTERISTICS

FRAME

Rugged steel frame.

TURNTABLE BASE

Turntable base complete with motorised roller bed for automatic full pallet positioning and removal, designed to ensure palletised load stability even at the highest wrapping speeds..

ROTATION SPEED
Speed is controlled by a variable frequency drive (inverter).

REEL STAND

Reel stand designed for simple, quick replacement, to minimise machine downtimes.

FILM TENSION CONTROL

Film tension control with precise, constant adjustment.

REEL RAISING AND LOWERING

Variable speed reel raising and lowering (with inverter) for adjustment of wrapping “spiral” (film overlap %).

AUTOMATIC PALLET HEIGHT DETECTION PHOTOCELL

Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.

RETAINER AND CUTTING CLAMP

Film retainer and cutting clamp for automatic gripping of leading edge.

PNEUMATIC ARM

Pneumatic arm for perfect adherence of end of reel, avoiding “tail end” effect.

PROGRAMMABLE CONTROL UNIT

Programmable control unit (PLC) for control and integration with upstream machine (palletiser).

Hooding machine

TOP 601 - AUTOMATIC PALLET HOODING MACHINE

The TOP 601 can also be retrofitted to complete the AV 500 pallet wrapper.

The pallet hooding machine consists of a free-standing frame which can be installed in front of the AV 500 pallet wrapper.

This exclusive feature allows costs to be kept down without precluding the possibility of future adoption.

TOP PALLET PROTECTION

The top of the pallet is protected through application of a protective hood.

Film Lifting

Hood

Film Lowering

REEL STAND

For quick, easy changing, the reel stand is about 800 mm above floor level (the natural working position corresponding to the height of the full pallet). Raising and lowering is electric, powered by a geared motor.
There is a reel end alarm.

TECHNICAL SPECIFICATIONS

  • Film on reel
  • Max. diameter 250 mm
  • Max. width 1950 mm
  • Film thickness 80/120 microns
  • Autonomy 150 pallets (*)

(*) data vary depending on type of film used and palletised load dimensions.

FILM PULLING , CUTTER BLADE AND PHOTOCELL

Film pulling and application clamps. The film (hood) is pulled horizontally by a set of clamps, which grip the leading edge and place it on top of the full pallet.

Cutter blade. Once unwound, the film is cut by a pneumatically operated longitudinal blade.

Automatic pallet height detection photocell for “self-regulation” to pallets of different heights.

1) Film reel
2) Idle rollers
3) Film pressers

4) Cutter blade
5) Clamp which grips film and places it on the pallet

6) Vertically mobile bearing structure (automatically raised and lowered depending on full pallet dimensions)

Optional

OPTIONAL

FEED ROLLER BED WITH MOTORISED ROLLERS

Feed roller bed with motorised rollers, complete with photocell for full pallet detection.

WRAPPED PALLET PARKING ROLLER BED

Wrapped pallet parking roller bed (with idle or motorised rollers depending on plant requirements).

Feed roller bed with motorised rollers, complete with photocell for full pallet detection and stopping of upstream machinery when holding space is full.

FILM PRE-STRETCHING

Film pre-stretching to 200% (*) before application (particularly recommended for lightweight, fragile palletised loads, it also allows use of a maxi-reel to increase operating autonomy).

1) Film reel
2) Friction roller
3) Motorised roller
4) Idle roller
5) Bearing structure

STRETCHING

PRE-STRETCHING

Technical features

TECHNICAL FEATURES

MAX PALLETISABLE LOAD

1,4 x 1,2 x 2 (h) m
2000 kg

TABLE ROTATION SPEED

Carousel mean rotation speed 7-8 rpm
Up to 12 rpm

FILM ON REEL

  • Max. diameter 250 mm (Stretching)
  • Max. height 500 mm
  • Film thickness 20/30 microns
  • Autonomy 70/80 pallets (*)
  • Maxi-reel diam. 350 mm (Pre-stretching) for autonomy of 125 pallets (*)

CHOICE OF 5 WRAPPING CYCLES

  • 2 default
  • 3 customisable to individual preferences

PALLET HEIGHT ABOVE FLOOR

500 mm

(*) Data vary depending on type of film used and palletised load dimensions.

Download pdf

DOWNLOAD PDF FOLDER

Download
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